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EXAMPLE EMBODIMENT(S) OF THE INVENTION
Counter-Example 1 (CE-1)
Synthesis Using the Dried Liquid Method
Counter-Example 2 (CE-2)
Synthesis Using the Gel Method
Example 1 (INV-1)
Synthesis using the Inverse Suspension Method
[TABLE-US-00001]
Claims |
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1. A water-soluble polymer in bead or powder form, wherein said polymer has a Brookfield viscosity greater than 100 cps, and is obtained by inverse suspension or inverse emulsion polymerization, in the presence of a transfer agent, of monomers comprising a CH2═C— function whereof less than 20 mol % is made up of at least one hydroalkyl monomer with formula H2C═CR1R2, the 100 mol % addition being made up of non-ionic and/or anionic and/or cationic monomers different from said hydroalkyl monomer, R1 being a hydrogen atom or a methyl group and R2 being a hydrocarbon group containing at least one OH pendant group or at least one epoxide group and optionally at least one N or O heteroatom in the hydrocarbon chain; R2 being different from the C(═O)—OH group.
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2. The polymer according to claim 1, wherein said polymer has a Brookfield viscosity greater than 200 cps.
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3. The polymer according to claim 1, wherein the transfer agent is chosen from the group consisiting of methanol, isopropanol, sodium hypophosphite, 2-mercaptoethanol, aminoethanethiol, cysteine, methallyl sulfonic acid, thioglycolic acid, thiolactic acid, glycolic acid, 3-mercaptopropionic acid, and the alkaline earth salts of these acids, and the mixtures of these compounds.
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4. The polymer according to claim 1, wherein the polymer contains more than 8 mol % and less than 17 mol % of hydroxyalkyl monomer when the R2 hydrocarbon group contains between 1 and 3 carbon atoms.
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5. The polymer according to claim 1, wherein the polymer contains more than 0.2 mol % and less than 5 mol % of hydroxyalkyl monomer when the R2 hydrocarbon group contains more than 3 carbon atoms.
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6. The polymer according to claim 1, wherein the hydroxyalkyl monomer comprising at least one OH pendant group is chosen from the group consisting of hydroxyalkyl acrylate; hydroxyalkyl methacrylate; hydroxyalkyl acrylamide; hydroxyalkyl methacrylamide; methacrylamido propyldimethyl-2,3-dihydroxypropyl ammonium sulfate; 2,3-dihydroxypropyl methacrylate; amino alcohol acrylate; and amino alcohol methacrylate; alkyl designating a linear alkyl group comprising 1 to 6 carbon atoms; and wherein the hydroalkyl monomer comprising at least one epoxide group is chosen from the group consisting of glycidyl acrylate; glycidyl methacrylate; and glycidyl allyl ether.
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7. The polymer according to claim 1, wherein the polymer comprises an anionic monomer chosen from the group consisting of acrylic acid, methacrylic acid, itaconic acid, maleic acid and 2-acrylamido-2-methylpropane sulfonic acid (ATBS), said monomers being in acid form, partially salified or totally salified.
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8. The polymer according to claim 1, wherein whet in the polymer obtained by inverse suspension polymerization is in the form of a bead, the size of which is between 20 micrometers and 1000 micrometers.
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9. The polymer according to claim 1, wherein the polymer obtained by inverse emulsion polymerization is in the form of a powder and has a particle size between 0.01 micrometers and 5 micrometers.
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10. A method for preparing the polymer according to claim 1 to comprising the following successive steps: a) preparing an inverse suspension by mixing an aqueous phase comprising at least monomers and a transfer agent and a non-aqueous phase comprising at least one non-aqueous solvent and at least one surfactant; the monomers comprising a CH2═C— function whereof less than 20 mol % is made up of at least one hydroalkyl monomer with formula H2C═CR1R2, the 100 mol % addition being made up of non-ionic and/or anionic and/or cationic monomers different from said hydroalkyl monomer,
R1 being a hydrogen atom or a methyl group and R2 being a hydrocarbon group containing at least one OH pendant group or at least one epoxide group and optionally at least one N or O heteroatom in the hydrocarbon chain; R2 being different from the C(═O)—OH group;
b) inverse suspension polymerization of the monomers in the presence of a free radical initiator; and
c) extracting water and solvent from the suspension in order to obtain, in bead form, the water-soluble hydroxyalkyl polymer with a Brookfield viscosity greater than 100 cps.
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11. The method according to claim 10, wherein the step for extracting water and solvent comprises a step for eliminating water and solvent by azeotropic distillation, and a solid/liquid separating step.
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12. The method according to claim 10, wherein the step for extracting water and solvent comprises a step for eliminating water and solvent by azeotropic distillation done at a pressure between 20 and 500 mbars.
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13. A method for preparing the polymer according to claim 1, comprising the following successive steps: a) preparing an inverse emulsion by mixing an aqueous phase comprising at least monomers and a transfer agent and a non-aqueous phase comprising at least one non-aqueous solvent and at least one emulsifying agent;
the monomers comprising a CH2═C— function whereof less than 20 mol % is made up of at least one hydroalkyl monomer with formula H2C═CR1R2, the 100 mol % addition being made up of non-ionic and/or anionic and/or cationic monomers different from said hydroalkyl monomer,
R1 being a hydrogen atom or a methyl group and R2 being a hydrocarbon group containing at least one OH pendant group or at least one epoxide group and optionally at least one N or O heteroatom in the hydrocarbon chain; R2 being different from the C(═O)—OH group;
b) inverse emulsion polymerization of the monomers in the presence of a free radical initiator;
c) extracting water and solvent from the emulsion in order to obtain, in powder form, the water-soluble hydroxyalkyl polymer with a Brookfield viscosity greater than 100 cps.
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14. The method according to claim 13, wherein the step for extracting water and solvent comprises a step for eliminating water and solvent by spray-drying.
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15. The polymer according to claim 2, wherein the transfer agent is chosen from the group consisting of methanol, isopropanol, sodium hypophosphite, 2-mercaptoethanol, aminoethanethoil, cysteine, methallyl sulfonic acid, thioglycolic acid, thiolactic acid, glycolic acid, 3-mercaptipropionic acid, and the alkaline earth salts of these acids, and the mixtures of these compounds.
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16. The polymer according to claim 2, wherein: the polymer contains more than 8 mol % and less than 17 mol % of hydroxyalkyl monomer when the R2 hydrocarbon group contains between 1 and 3 carbon atoms; and
the polymer contains more than 0.2 mol % and less than 5 mol % of hydroxyalkyl monomer when the R2 hydrocarbon group contains more than 3 carbon atoms.
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17. The polymer according to claim 16, wherein the hydroxyalkyl monomer comprising at least one OH pendant group is chosen from the group consisting of hydroxyalkyl acrylate; hydroxyalkyl methacrylate; hydroxyalkyl acrylamide; hydroxyalkyl methacrylamide; methacrylamido propyldimethyl-2,3-dihydroxypropyl ammonium sulfate; 2,3-dihydroxypropyl methacrylate; amino alcohol acrylate; and amino alcohol methacrylate; alkyl designating a linear alkyl group comprising 1 to 6 carbon atoms;
and wherein the hydroalkyl monomer comprising at least one epoxide group is chosen from the group consisting of glycidyl acrylate; glycidyl methacrylate; and glycidyl allyl ether.
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18. The polymer according to claim 17, wherein said polymer has a Brookfield viscosity greater than 200 cps.
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19. The polymer according to claim 18, wherein the polymer comprises an anionic monomer chosen from the group consisting of acrylic acid, methacrylic acid, itaconic acid, maleic acid and 2-acrylamido-2-methylpropane sulfonic acid (ATBS), said monomers being in acid form, partially salified or totally salified.
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20. The polymer according to claim 6, wherein the polymer comprises an anionic monomer chosen from the group consisting of acrylic acid, methacrylic acid, itaconic acid, maleic acid and 2-acrylamido-2-methylpropane sulfonic acid (ATBS), said monomers being in acid form, partially salified or totally salified.
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